Cell Manipulation and Detection Enhancement Enabled by a Microelectromagnet Integrated with a Digital Microfluidic Device
Liji
Chen, Andrew C. Madison, Richard B. Fair*
Department
of Electrical and Computer Engineering, Duke University, Durham, NC, USA
*Corresponding author: Richard B. Fair,
Department of Electrical and Computer Engineering, Duke University, Durham, NC,
USA. Tel: +1-9196605277; Email: rfair@duke.edu
Received Date: 26 September,
2018; Accepted Date: 25 October,
2018; Published Date: 01 November,
2018
Citation: Chen L, Madison AC, Fair RB (2018) Cell Manipulation and Detection Enhancement Enabled by a Microelectromagnet Integrated with a Digital Microfluidic Device. Biosens Bioelectron Open Acc: BBOA-145. DOI: 10.29011/ 2577-2260. 100045
1. Abstract
This work demonstrates sparse cell detection in mL samples, using magnetic bead manipulation on an Electrowetting-On-Dielectric (EWD) chip. Sparse sample detection was performed in two steps: cell capture off chip from the starting solution with a microelectromagnet and on-chip fluorescent signal detection on an EWD chip. In the first step, immunological reactions enable the binding between target cells and antibody-coated magnetic beads, which enabled sample capture with high cell survival rates. In the second step, fluorescent detection is achieved on an EWD chip via fluorescent signal measurement and two-dimensional magnetic bead concentration. Magnetic bead concentration is controlled with an integrated microelectromagnet, a planar set of half-circle-shaped current-carrying wires embedded in an actuation electrode of an EWD device. This two-dimensional wire structure serves as a microelectromagnet capable of segregating magnetic beads into an area on the order of 10 µm2 with a resulting improvement in Signal-To-Noise Ratio (SNR) of 30 times. Simple device integration ensures that the magnetic bead manipulation and the EWD function can be operated simultaneously without introducing additional steps in the EWD chip fabrication process. Immunological reaction kits were selected in order to ensure the compatibility of target cells, magnetic beads and EWD functions. The magnetic bead choice ensures the binding efficiency and survivability of target cells. The magnetic bead selection and binding mechanism used in this work can be applied to a wide variety of samples with a simple switch of the type of antibody. Sparse cell fluorescent measurements with good SNR are made possible by using fluorescent stains and a method of concentrating cells attached to beads into a small detection area. Theoretical limitation of the entire sparse sample detection system is as low as 1 colony forming unit/mL (CFU/mL).
2. Keywords: Cell Manipulation; Electrowetting on Dielectric; Fluorescent Detection; Magnetic Beads; Magnetic Beads Control; Sparse Cell Detection
3.
Introduction
Microfluidics
technology has been investigated for use in a broad range of biomedical
applications [1,2]. In particular, current
interest in microfluidic cell analysis has grown significantly in recent years
and is driven by several critical platform characteristics, including high speed, fully automated liquid manipulation, flexibility
of multiple sensor integration, and reduced usage of reagents [3-6]. Among myriad
microfluidic technologies, digital microfluidics based on Electrowetting-On-Dielectric
(EWD) technology has the unique advantages of handling small
volumes of liquid on reprogrammable liquid pathways with precise control and
rapid liquid manipulation [3,7,8]. Accordingly, integration
of device technologies that facilitate cell analysis on a digital microfluidics
platform harbors the potential for deep impact to a broad range of biomedical
applications. Reductions in time for cell detection is essential
to process-intensive analysis of complex samples required by many biomedical
applications. Once a cell is detected, other important analytical operations
such as lysing, Polymerase Chain Reaction (PCR), and sequencing can be
conducted, provided cell detection does not overly extend the protocol time.
Positive cell detection gives confidence to the researcher that time, reagents,
and effort will not be wasted by processing an empty sample, which is often the
case.
Rapid detection of target cells in complex samples
has its own merit as well. For instance, in septic shock treatment, it is vital
to determine the pathogen and provide effective antibiotic treatment, since the
survival rate is 58% within 5 hours after the onset of hypertension [9]. Effective treatment of this grave condition
requires rapid detection and identification of circulating pathogens, and
current methods based on cell culturing are simply too slow [10,11]. Rapid cell detection, on the other hand, has its
own unique sets of challenges [7,12-14]. First, a detection platform needs to be capable to manipulate, analyze, and sense a wide variety of cells at low
concentrations. Second, a platform must detect sources of pathogenicity as quickly as
possible.
Utilizing the rapid liquid manipulation, reprogrammable
liquid path and small reagent usage characteristics of digital microfluidics,
it is possible to achieve faster target cell detection in a complex sample.
This paper introduces a hybrid approach for detecting specific target cells of
low concentrations in conjunction with a digital microfluidic platform. We
introduce a microelectromagnet integrated with an EWD actuator to concentrate
target cells and enhance SNR by a factor of 33.
The
general approach as discussed in many publications for detection of sparse
cells in a complex sample usually consists of two steps: enrichment and
detection [8,10,15-19]. This paper employs a similar strategy to realize sparse cell detection. Enrichment may be
assisted by multiple approaches including the use of magnetic micro- or
nanoparticles decorated with capture antibodies. The use of small magnetic
beads increased the ratio of capture antibodies to magnetic material.
Additionally, magnetic bead geometry has been investigated to increase the
likelihood of tumor-cell binding with antibodies on the bead structure. After
the enrichment stage, the cells were labeled with magnetic particles in order
to be manipulated to certain locations where detection was performed [13]. The sparse cell detection
device and protocol demonstrated in this paper combines the benefit of a
digital microfluidics platform and the sparse cell detection approach.
On-chip
cell manipulation is necessary for digital microfluidics to perform cell
analytical tasks [7,17,20-22]. A digital
microfluidics platform has the potential of integrating multiple biological
sensors, which creates possibilities of performing multiple analyses on the
same device during the experiment [16,18,23-25].
This leads to the necessity of moving cells to specific locations on the
platform. Using droplets to transport and immobilize cells to a detection
location is a viable choice provided the detection resolution is greater than
or equal to the dimensions of the droplet. However, as the size of a biosensor
is reduced, cell manipulation resolution achieved by moving droplets can no
longer reliably position the cells to the location of the biosensor. Hence, in
order to fulfill the detection requirement of the biosensor, higher resolution
cell manipulation techniques must be developed. For current digital
microfluidic platforms that typically operate on nanoliter-scale droplets, this
implies that cell manipulation needs to happen within a single droplet.
The
goal of this paper is to introduce a device that is easily integrated with a
digital microfluidic device and an accompanying bead-based approach for
detecting sparse target cells. Our approach combines a digital microfluidic
platform with high resolution magnetic bead manipulation, and fluorescence
microscopy for sparse cell detection. Device operation comprises the following
processes: 1) off-chip capture of fluorescently stained cells and extraction
from a milliliter volume sample; 2) off-chip cell concentration and
re-suspension in microliter volumes suitable for EWD device processing; 3)
on-chip bead manipulation to enhance fluorescent signal detection by bead
concentration in a small area within a droplet; and 4) fluorescent detection of
cells localized within the small area. Intra-droplet magnetic bead manipulation
was accomplished with a microelectromagnet that leverages a set of concentric
semi-circular current-carrying wire loops embedded in
an EWD actuation electrode. Actuation of magnetic beads forces the beads into
smaller and smaller wire loops, thereby concentrating target cells and
enhancing SNR of fluorescently labeled cells. The SNR of fluorescent
measurements is enhanced by concentrating magnetic beads into a reduced sensing
area of tens of square microns. This way, the detection limits of our sparse
sample detection experiment can be as low as one colony forming unit/mL (1
CFU/mL).
4. Device
Design and Theory
The theory of EWD actuation previously has
been reviewed, hence a brief description of the theory of EWD is presented in
this section [3,26]. The EWD system consists of top and bottom plates that sandwich
a fluid layer. The bottom plate comprises conductive electrodes that are
patterned on an insulating substrate and a dielectric layer that is deposited
over the electrodes. The top plate is grounded during operation. Both surfaces
of top and bottom plates are modified to be hydrophobic. When a voltage is applied
to an electrode, the contact angle of the droplet on the dielectric surface is
changed. Electric potentials applied between the EWD electrodes and the top
plate counter electrode reduce the contact angle of a droplet positioned on an
electrode, thus increasing the wetting area of the droplet. Additional details
of the operation of the EWD devices used in this study have previously been
published [3,7,27].
The manipulation of magnetic beads inside
a droplet on a EWD platform is realized by selectively passing current through
wires embedded in a control electrode beneath the droplet. The structure was
designed based on the Biot-Savart law. The basic structure of the microelectromagnet is a current-carrying wire. Passing current through
wires introduces a local, non-uniform magnetic field. This induced magnetic
field magnetize superparamagnetic beads in its vicinity. The non-uniformity of
the magnetic field inherently possesses a gradient that imparts force that can
be used to manipulate magnetic beads [15,26,28,29].
Thus, if wires run beneath a droplet containing magnetic beads, the magnetic
field gradient creates a force that acts on the beads, which are attracted to
the location of the peak of the magnetic field. Calculations of the magnetic
force created in a parallel current wire system were described in Ref. 3.
In the present work, the parallel current
wire structure described in Ref. 3 has been modified to allow two-dimensional
magnetic bead manipulation. By patterning the current wires into nested
half-circle shapes, it is possible to generate 2D magnetic field gradients from
wire currents that can concentrate magnetic beads into a small local area. The
basic structure is shown in the (Figure 1). In the figure, the simulated magnetic field is shown
when current passes through an arch-shaped wire. The peak field occurs at the
top of the arch. This local field optimum attracts magnetic beads in its
vicinity to concentrate in that area.
4.1. Sparse
Cell Detection System Design
The hybrid
approach for extracting cells off-chip and detecting the cells on an EWD
platform consisted of two stages as shown in (Figure 2).
The first stage was off-chip sample preparation; it included cell binding,
washing and volume reduction steps [30]. The original
target cell sample of 1 mL volume solution was collected in a 14mL polystyrene
tube. Before loading, each cell type was cultured and diluted to the desired concentration.
Cells were added into an
antibody-enriched solution, where the cells and antibodies were thoroughly
mixed and incubated for 15 minutes. Up to three types of cells were used in the
initial 1 mL sample: The target cells were E. Coli K12, and the
noise cells were Staphylococcus
epidermidis (S. epi) and human melanoma cells. The selection of
the target cell was determined largely by the ease of handling, availability of
an antibody and physical shape to facilitate cell identification in a microscope.
LIVE/DEADTM BaclightTM Bacterial Viability kit’s fluorescent dye purchased from Thermal Fisher was later added to the
sample solution in order to stain the cells in the solution.
The off-chip target cells in the original
cell sample were incubated with the added magnetic beads. Mixing and incubation for 15 min ensured the binding between
target cells and magnetic beads. Then washing and
resuspension in 5 to 10 microliters, depending on protocol, was performed to concentrate the bead-bound target
cells so that the volume was suitable for
the microfluidic platform [31]. Although the cell concentration was increased at this stage, due to the
limited cell count, it was still not possible to confirm the presence of target
cells following off-chip sample processing. In addition, no efforts were made
to speed the time required for off-chip processing. The gains in cell
identification reported here are to determine whether a specific target cell is
present before proceeding with time consuming analytical operations such as
lysing, Polymerase Chain Reaction (PCR), and sequencing.
The second stage of the protocol was cell
concentration on the microfluidics platform
for enhanced detection, also shown in (Figure 2).
The reduced volume of sample containing only target cells was input into the
integrated device with both EWD function as well as the magnetic function. The
on-chip detection occurred by concentrating the beads into a small area by the
current wire method described in (Figure 1). The
entire system approach is illustrated in the (Figure 2), which shows both off-chip
and on-chip processes. The first part of the protocol involved off-chip
extraction, concentration and volume reduction of target cells, while the second half of the protocol involved dispensing the concentrated sample
into multiple smaller droplets. Each droplet was actuated to the detection
location, where further target cell concentration was performed prior to
detection.
4.2. Biological Sample Labeling and Washing Function Design
Cell capture studies initially used
Dynabead M-270
streptavidin-coated magnetic beads. However, these
beads could not be fully actuated in droplets on our EWD devices, since a
significant number of beads would become attached to the hydrophobic insulator
over the actuation electrodes [32]. It was
unclear whether the problem was due to surface charge on the beads attracted to
the CYTOP layer on chip or if there was binding between the hydrophobic beads
and the hydrophobic CYTOP [33,34]. On the other
hand, since carboxylic acid is hydrophilic, it was determined that full EWD
actuation was possible with Dynabead M-270, carboxylic acid-coated magnetic
beads. This bead choice also was made since the selected antibodies could
easily bind to the beads’ surface without an additional binding mechanism. The
binding between the antibody and carboxylic acid coating is a covalent bond,
which is strong enough for subsequent magnetic bead manipulation during cell
capture and washing. The Dynabead M-270 beads also had high magnetic content,
which made the manipulation of target cells easier on chip. The antibody of
choice for carboxylic acid functionalized beads was the E. coli antibody
[Anti-E. coli antibody (ab25823) purchased from Abcam], which can be used to
bind with E. Coli K12, O157 and others.
By studying the cell yield during cell
capture, washing and volume reduction, it was determined that 87% of the target
cells were damaged or killed during the magnetic bead extraction steps in (Figure 3) when using the carboxylic acid
functionalized Dynabead M-270 beads. This loss likely was due to the large
diameter and high magnetic content of the Dynabead M-270 beads. However, using
the much smaller EasySep magnetic beads with Dextran coating allowed a high
survival rate (>93%) for target cells. The protocol for target cell capture
using EasySep magnetic beads was based on the protocol supplied by STEMCELL
Technologies [35]. The binding between target
cells and EasySep magnetic beads required the steps listed below:
·
Prepare
cell suspension in Phosphate Buffered Saline (PBS) with 2% Fetal Bovine Serum
(FBS). Cells need to be placed in a 5 mL (12 x 75 mm) polystyrene tube to properly
fit into the custom-made magnet. The tube of choice is Falcon™ 5 mL Polystyrene Round-Bottom Tubes (Becton
Dickinson, Catalog #352058).
·
Add
FITC-conjugated antibody* at a final concentration of 0.3 - 3.0 µg/mL. Mix well and incubate at room temperature for
10 minutes.
·
Add
EasySep® FITC Selection Cocktail at
100 µL/mL cells (e.g. for 2 mL of cells, add 200μL of cocktail). Mix well and incubate at room
temperature for 15 minutes.
·
Mix
Magnetic Nanoparticles to ensure that they are in a uniform suspension by
vigorously pipetting more than 5 times. Add the nanoparticles at 50 µL/mL cells (e.g. for 2 mL of cells, add 100 µL of nanoparticles). Mix well and incubate at room
temperature for 10 minutes.
·
Bring
the cell suspension to a total volume of 2.5 mL by adding Phosphate Buffered
Saline (PBS) with 2% Fetal Bovine Serum (FBS). Mix the cells in the tube by gently pipetting up and down 2 - 3 times. Place the
tube (without cap) into the magnet. Set aside for 5 minutes.
At
this stage, the target cells in the complex sample were bound to the magnetic
beads and the other cell types in the sample that were not of interest were not
bonded. Then, fluorescent labeling gave the target cells a detectable marker.
The easiest labeling technique, staining, was selected to give a fluorescent
signal to the target cells. The SYTO 9 stain [36]
was used to stain the live target cells and to provide green fluorescent light
(480nm/500nm) for detection, while presidium iodide [37]
was used to stain non-living target cells with a red emission spectrum
(530nm/620nm). The protocol [38] for staining
the cells only took 10 minutes, and the only operation required was to mix the
stain with sample solution thoroughly.
The detailed protocol
is shown in (Figure 3). The washing and re-suspending protocol required the steps below [35]:
·
Pick
up the magnet, and in one continuous motion invert the magnet and tube, pouring
off the supernatant fraction. The magnetically labeled cells will remain inside
the tube, held by the magnetic field of the external magnet. Leave the magnet
and tube inverted for 2 - 3 seconds, then return to upright position. Do not
shake or blot off any drops that may remain hanging from the mouth of the tube.
·
Remove
the tube from the magnet and add 2.5 mL Phosphate Buffered Saline (PBS) with 2%
Fetal Bovine Serum (FBS) medium. Mix the cell suspension by gently pipetting up
and down 2 - 3 times. Place the tube back in the magnet and set aside for 5
minutes.
·
Repeat
previous two steps for a total of 3 x 5-minute separations in the magnet.
Remove the tube from the magnet and re-suspend cells in an appropriate amount
of desired medium. The positively selected cells are now ready for use
·
After
washing the target cells and magnetic beads, they were re-suspended in 20µL of DI water, and the solution was pipetted into the
EWD device reservoirs for observation. A Zeiss Axio imager was used to observe
the resulting solution, and also target cell washing was assessed using the
microscope.
4.3. Integrated Device Design
An EWD chip was designed for the purposes
of investigating the Two-Dimensional (2D) concentration of cells using magnetic beads in a micorelectromagnet,
described above in (Figure 1). This hybrid device was used to demonstrate a sparse sample detection
experiment enabled by the 2D concentration function of micorelectromagnet
interacting with superparamagnetic beads immunologically bound to target cells.
Three design requirements were used
as design guidelines for the micorelectromagnet structure. First, the device should be able to simultaneously
perform electro wetting to move droplets as well as magnetic bead manipulation.
Second, the manipulation of magnetic beads should occur within the droplet, and
both electro wetting and magnetic bead manipulation should function without interfering with each other.
Finally, the same metal layer that comprises the EWD electrodes should form the
micorelectromagnet
device. This requirement obviates
the need for additional fabrication steps relative to a conventional
EWD device.
As shown in (Figure
4), the layout of the integrated EWD- micorelectromagnet differs from a standard EWD electrode. The integrated device comprises an EWD electrode with a
modified geometry that accommodates the concentric wire loops that comprise the
micorelectromagnet, all of which are deposited in the same metal layer. Since
the device in (Figure 4) is targeted towards sparse sample detection, target
cell concentration in a small area is required. In this second device, 2D
concentration of magnetic beads is required, which means the device
concentrates all the target cells into a small location where the optical detection takes place.
As shown in (Figure
4), the basic
building block of the micorelectromagnet is a
semi-circlular wire loop. A COMSOL Multiphysics simulation was developed to
predict the magnetic field produced by the micorelectromagnet. The simulation shows that the uneven distribution of
current density in the wire creates a single peak in magnetic field strength.
The presence of multiple concentric loops with decreasing radius enables
magnetic beads to be moved from outer wires to inner-most wire by sequentially
switching current on in subsequent wire loops. During droplet operation, the micorelectromagnet wires were also energized with voltage to facilitate the
droplet actuation. By using the same layer structure as all the other devices
described in the paper, the single-pattern fabrication process for simple EWD
device is preserved.
4.4. Device Fabrication
The top plate serves several key
functions: it provides a viewing window and a hydrophobic surface for EWD
droplet manipulation; a ground plane for electrowetting; and last, a fluidic
seal to prevent evaporation of liquid. To
accomplish these tasks, the top plate is implemented as a 0.5 mm thick acrylic
slab. Top plates were formed by laser cutting acrylic sheets into rectangular
geometries that assemble with EWD bottom plates. After the top plates were cut,
one side of the top plate was sputter coated with an 80 nm thick film of Indium
Tin Oxide (ITO). This layer is grounded during experiments for electrowetting.
Lastly, a thin layer of CYTOP was applied over the ITO ground plane by
spinning. After Baking at 100°C for 5 min, the top plate is complete. The gasket layer is simply a layer of adhesive
material that bonds the top plate with the bottom plate with a certain height.
As such, this layer defines the thickness of liquid channels for the device.
The fabrication of the gasket layer is
similar to the fabrication of the top plate. The gasket layer is made from
Secureseal® sheets from Grace Bio-labs. An entire sheet of
Secureseal® is placed in the laser cutter and the multiple gasket
layers are cut into shape. By removing the top and bottom protective membranes
on the Secureseal® sheets the gasket layer was then placed between the
top plate and bottom plate, thus creating a sealed chamber.
The bottom plate is based on a 450 µm silicon wafer with 1 µm
thick thermal oxide on top. The thermal oxide was used to promote adhesion
between the wafer and the conductive layer. The wafer with thermal oxide was
purchased and cleaned prior to subsequent processing. The
conductive, device layer was deposited above the 1 µm
thick thermal oxide. The material of choice was a Ti/Cu stack. The thickness of
the Ti layer is only 10 nm while the thickness of the Cu layer was 1 µm. The thickness of Cu was chosen to handle the high
current densities (106A/cm2) required for magnetic bead control. The Ti
serves as an adhesion layer between the oxide and Cu. The metal layer was first
deposited as a blanket layer onto the wafer and then S1813 photoresist was spun
onto the wafer and patterned. After developing, the metal layer was patterned
with a wet etch step.
Parylene-C, a common electrowetting
dielectric, was then deposited above the metal layer. This insulator layer was
vacuum deposited over the conductive layer at a thickness of 2 µm and with simple shadow masking over electrode areas
intended for external contact. The 2 µm
thickness was selected to promote device reliability while allowing for
sufficient magnetic force when the microelectromagnet was activated. After the insulator layer is formed, CYTOP is spun onto
the device at thickness of 80 nm and baked to complete the bottom plate
fabrication.
5. Experiments
The capability of basic magnetic bead
manipulation and SNR enhancement with current-carrying wires integrated on an
EWD platform was previously reported. However, the experiments in this work
demonstrate the utility of the microelectromagnet device to operate on sparsely
concentrated cells with minimal impact to cell viability [18]. In order to demonstrate cell capture, detection,
and SNR enhancement, experiments were performed to verify 1) that target cells
could be separated from large-volume (1 mL) sample solutions, and 2) that the
separation of target cells from a complex sample solution containing noise
cells, and 3) to demonstrate the on-chip concentration of target cells into a
localized area to enhance fluorescent detection.
5.1. Captured Biological Sample Manipulation
The separation and manipulation of the
captured biological sample consisted of three steps. The first step was to
selectively bind the target cells with magnetic beads in a complex environment;
the second step was to segregate the target cells from the rest of the sample,
and the third step was to wash the target cells so that only the cells of
interest were placed onto the chip. The fluorescent cells attached to magnetic
beads were then manipulated using the microelectromagnet device integrated with
the EWD platform. Fluorescence microscopy was used to observe the concentration
of the magnetic beads. The cells used to simulate the complex environment
included Staphylococcus epidermidis (S. epi) and human melanoma cells.
The target cell was E. coli K12. It is
noted that the physical shape and size of E. coli K12 is significantly different from the
two noise cells of selection.
The
target cells together with noise cells are all shown in the (Figure 5) above. The E. coli K12
cell sample is cultured by placing 1 mL of cell stock solution in 10 mL of LB
broth in a 14-mL tube, and the tube was placed in a tumbler for 20 hours at 30°C. After 20 hours, the culture was diluted to a cell
concentration of 107cells/mL. S. epi cells were cultured using the same procedure as E. coli K12 cells and they were added to the sample solution
at a specific concentration. The human melanoma cells were added to the sample
directly from stock solution purchased from the Cell Culture Facility at Duke
University. The final concentration of each kind of cell is 107 cells/mL in the complex sample solution.
Fluorescent dye was added to the complex solution so that all three kinds of
cells were visible under the fluorescent microscope.
5.2.
EWD Testing and Optical Microscopy
The setup used for the experiment required
an imaging system, EWD controller, and magnetic bead manipulation control
setup. The imaging system was intended for observation of both bright light as
well as fluorescent signals. The fluorescent microscope used in the experiment
was the Zeiss Axio Imager. The two fluorescent dyes used in the experiment were
FITC fluorescent dye and Cy5 fluorescent dye. As a result, the microscope
accommodated two sets of filters. For FITC fluorescent dye, the excitation and
emission wavelength was 450 nm-490 nm/550 nm-550 nm respectively. For Cy5
fluorescent dye, the excitation and emission wavelength was 620 nm-650 nm/660
nm-720 nm. The lens choice included 5x, 10x, 20x and 40x magnification, and the
microscope had sufficient working space for the experiments at 5x
magnification. The Zeiss Axio Imager was equipped with a CCD camera, and
leveraged Meta Morph software for raw data capture and image analysis.
The EWD voltage used in controlling the
droplets was an AC signal of sufficient voltage magnitude (40V) to change the
surface energy of the device. To achieve this voltage, the combination of
waveform generator and amplifier were used to first generate the AC sinusoidal
signal at a specific frequency (10 - 1000Hz) and then the signal was fed into
the amplifier to reach the required voltages. The controller was designed to
pass EWD voltages to different electrodes for droplet actuation. Due to the
high voltage magnitude used in EWD experiments, an optical relay array was used
to drive 32 electrodes on the EWD device. As previously outlined above,
magnetic beads were manipulated by the magnetic field generated from current
passing through the microelectromagnet. A 5A power supply was used to supply
the high current used in to generate magnetic fields sufficient for bead
manipulation. Optical relays were also used to control the current. The optical
relays used were capable of supplying current up to 1 A, and the switching time
for the current was 10 ms. The highest current used in the experiment was 300
mA.
5.3. Sparse Sample Detection
The sparse sample detection experiment
combined the 2D magnetic bead concentration technique and the bead washing
protocol designed to preserve the maximum concentration of target cells
extracted from a complex sample solution. Sample detection was evaluated in a
series of three preliminary experiments that led to a demonstration of sparse
target cell detection. First, we tested the 2D magnetic bead manipulation
function using the microelectromagnet. This objective of this experiment was to verify the
capability of the device and is also the foundation for the subsequent steps. Second, we evaluated the bead binding and washing
steps for rejection of all the noise cells in the complex sample while
maintaining high viability of the target cells. Third, we quantified detection
sensitivity in terms of lowest target cell concentration explored optimum
stoichiometry of magnetic beads and target cells.
Finally, a demonstration of sparse cell
detection was performed with target cell concentrations from 104 - 105 cells/mL.
Prior to detection, the cells went through binding, fluorescent staining and
washing steps. After separation of target cells, the magnetic beads with target
cells attached were resuspended in the reduced amount of liquid (20 µL). The liquid was then pipetted into the reservoir
of an EWD test device. Fluorescence detection was then conducted on each
droplet that was dispensed from the reservoir and moved onto the detection
electrode. The culture of the target cells was prepared the same way as in the
previous experiment. The E. coli K12 cells, S. epi cells
and human melanoma cells were cultured individually then mixed to form the
complex sample. The magnetic bead choice in the previous experiments introduced
significant cell loss after the washing step. Sparse cell detection required
that the cell binding mechanism and the washing function to be performed with
high viability of the target cells, while rejecting as many of the noise cells
as possible.
The magnetic bead choice in this
experiment was the Easy Sep magnetic particles. These particular magnetic particles are much smaller
in size than the Dynabeads M-270, and are synthesized with a Dextran surface
coating. To achieve magnetic bead concentration on the magnetic
microelectromagnet device, current was sequentially switched from the outer
loops with larger diameters to the inner wire loops with smaller diameter.
Concentration was completed when all the magnetic beads with attached target
cells were located in a small area in the center of the circular area of the
inner most wire. (Figure 6) illustrates the
current switching pattern used. The current magnitude used to concentrate cells
was 200 mA. The switching time between each wire was 3 secs, to maximize the
number of magnetic beads with target cells actuated from one wire to the next.
6.
Results
Initially an experiment was aimed at
verifying the functionality of 2D bead concentration. To test this
functionality, cells were not included in the experiment, since target cells
could be simulated by fluorescently-labeled magnetic particles. The fluorescent
magnetic particles used in this experiment were the Encapsulated Magnetic
Polymer beads (Bangs Laboratory). Concentration enhancement was evaluated by
comparing integrated fluorescence signal intensity in a 10 µm2 encompassing
the innermost loop of the magnetic microelectromagnet before and after the
concentration step. (Figure 7) shows
fluorescence micrographs of the microelectromagnet device before and after
concentration enhancement.
It
can be seen in (Figure 7) that the magnetic
beads were successfully collected at the center of the microelectromagnet, as
shown in the left most image, from a uniformly dispersed sample shown in the
middle image. This result indicates that the microelectromagnet was able to
manipulate magnetic beads and focus them into a small area, effectively
enhancing their concentration. Comparison of the bead concentration in the square region
shown in the figure to the same region in (Figure 7c)
revealed that the SNR of the fluorescence signal attributed to the magnetic
beads increased by a factor of about 30.
After confirming the functionality of the
2D concentration enhancement method and showing that the actual SNR could be
improved, the microelectromagnet device was tested with actual magnetic beads
used in the washing protocol. The EasySep Dextran coated magnetic beads purchased
from Stemcell in the final protocol were tested with the microelectromagnet
device. As shown in (Figure 8), magnetic beads
were visible under the bright field microscope. The yellow arrows in (Figure 8) highlight the presence of the EasySep
magnetic beads. Concentration enhancement was confirmed by the presence of
magnetic beads, which were identified as a dark area surrounding wire loops in
the microelectromagnet device.
After verifying magnetic concentration
enhancement in the microelectromagnet device, the retention rate of target
cells following the washing step was quantified. The washing step should
ideally remove all noise cells while maintaining the maximum amount of target
cells. The retention rate is calculated by dividing the cell concentration
after washing to the cell concentration before washing. Following the protocol
for binding cells to EasySep beads [35], the
number of cells bound in solution prior to washing was counted by fluorescence
microscopy and Image J software. The magnetic bead solution was prepared by
diluting 10 μL of stock solution containing
target cells (1.3 x 105 cells/mL)
into 2.5 mL of DI water in a 12 mL tube. After magnetic separation, the
supernatant was poured into another tube and the residual beads with attached
cells were resuspended in 2.5 mL of DI water. Fluorescence microscopy again was
used to count the number of resuspended beads/cells and the number of
beads/cells in the supernatant. (Table 1) shows
the results of three independent washing steps, where the average retention
efficiency was about 93.7%
During the washing steps with EasySep
beads, only minor levels of cell loss occurred, as evidenced by comparing the
relatively small number of target cells found in supernatant volumes. Cell loss
is primarily due to the unbounded cells in the starting solution, which were decanted with the
supernatant. Thus, EasySep magnetic beads with Dextran coating offers high cell
retention rates for E. coli K12 target
cells, and therefore are appropriate for use in the sparse sample detection
application.
The conclusion drawn thus far is that the
EasySep magnetic beads with bound target cells can be manipulated on an EWD
device using the proposed microelectromagnet device, and cell/bead washing can
be accomplished with high cell retention (> 93%) of the target cells. The
third experiment was conducted in order to determine if a small concentration
of magnetic beads could be used to capture target cells in a low concentration
cell sample. Due to the low concentrations of both magnetic beads and target
cells, small amounts of magnetic beads may not be sufficient to capture sparse
cells in a diluted sample.
A total of four target cell solutions were
prepared from a target cell stock solution with concentration of 1.3x109 cells/mL. For each of the two target cell
concentrations, two diluted sample aliquots were diluted with PBS to
concentrations used in the experiment. The two concentrations of target cells
are 1.3x105 cells/mL and 1.3x102 cells/mL, respectively. These samples were
prepared by diluting the stock solution in PBS. By changing the amount of stock
solution, the concentration of target cells in the solution was controlled. After the magnetic beads were isolated,
pelleted and the supernatant poured off, decanted, 2.5 mL of LB broth was added
back to the 12 mL tube and mixed with magnetic beads with target cells
attached. The solutions were cultured at 30˚C
for 20 hours to confirm if there were the any captured cells present. After 20 hr.
of growth, if there were any cells captured by the magnetic beads, the solution
would become opaque and could be easily identified. The result showed target
cell growth in every tube after 20 hr. This was a confirmation that, even with
130 cells/mL of target cells combined with lowest the concentration of magnetic
beads, the protocol can still capture target cells in the solution.
The last experiment used all the
information and methods developed previously. The experiment started with
target cells and noise cells in the same solution, and the concentration of
target cells was 1.3x105/mL. After
cell binding, washing and re-suspension, the sample solution was loaded into
the reservoir on the EWD chip for dispensing. A droplet was dispensed from the
reservoir and actuated along the string of electrodes to the microelectromagnet
device, where magnetic bead concentration was performed. When the concentration
of target cells is low, there is chance that each 120 nL droplet dispensed on
chip contains a number of cells less than an average number. By dividing the
total number of cells with the total number of droplets, the average number of
cells in each 120 nl droplet was calculated to be around 50. Accordingly, the
detection limit of the microscope is very important to ensure the detection of
very low numbers of target cells. The fluorescence micrograph included in (Figure 9) shows the result of the concentration
enhancement of target cells inside of a single 120 nL droplet.
To determine the Limit of Detection (LOD)
using the image captured, the equation shown below was used [39]:
where
and
refer to the mean and standard deviation of the
signal of the background.
In order to investigate if it is possible
to detect a single target cell in the detection area, a detection area of the
same size as described before was used, which is 30 pixels by 30 pixels.
Using the captured image shown in (Figure 9) and by moving the detection area, we were
able to achieve having only one target cell in the detection area. In this
case, the average signal intensity of the detection area with target cell
inside was 563.451. The standard deviation of detection area without target
cell was 3.557 and the average signal was 496. Using Eq. 4, we can calculate
that the detection limit of the system is 506. The average signal in the
detection area having the target cell is 563.451, which is larger than the
detection limit. Hence we can conclude that with 20 ms of integration time, the
system is also capable of detecting single target cells in a droplet.
The same detection experiment was
conducted several times and in each case, the detection limit was always lower
than the average signal in the detection area. Hence, we can conclude that the
LOD of the CCD sensor satisfies conditions needed to identify single target
cells in one droplet. Given the detection system’s LOD, we can proceed to calculate
the minimum target cell concentration in 1 mL of initial sample,
which could be detected with the proposed protocol. Considering the total
volume of liquid that needs to be loaded onto an EWD chip is 20 μL and each droplet has volume of 120 nL, there would
need to be 167 droplets measured. Given one of the 167 droplets generates a
positive detection result, we can conclude that if 1 target cell can be
detected in 20μL of resuspended solution, then
for a 100% efficient washing and re-suspension process, it would be possible to
capture and detect 1 cell/mL (1 CFU/mL). This work has demonstrated that while the entire system has a demonstrated
capability of detecting target cells with concentrations as low as 130 CFU/mL a feasible theoretical
limit is 1 CFU/mL.
7.
Conclusion
and Discussion
The results of this study demonstrate the
potential for detecting whether sparse target pathogen cells exist in
milliliter solution samples. However, the requirement to detect trace,
quantifiable amounts of pathogens in large-volume biomedical samples requires
more advanced techniques, such as DNA preparation techniques using modern
technologies to facilitate DNA isolation, purification, and analysis by
quantitative PCR (qPCR). Nevertheless, the target cell extraction protocols
used in the current work can be useful in establishing initially whether
considerable time and effort should be expended in quantitative analysis. The
target cell detection method described here may be the first step in pathogen
identification, and may save both time and reagents in identifying whether the
target sample is present at all. The capture and washing protocols are closely
related to the magnetic beads of choice. An EWD chip capable of concentrating
target cells in two dimensions was designed. An optical detection system was
also designed to detect fluorescent signals generated from target cells after
concentration. The capability of the detection system was characterized during
the experiments.
The experiments verified the functionality
of the 2D microelectromagnet bead concentration device. The device used
concentric semi-circular wire loops to concentrate target cells attached to
magnetic beads into a small detection area. To test this device, fluorescently
labeled magnetic beads were used and tested on the 2D microelectromagnet. Based
on experimental result, the device can be applied to concentrate target cells
using magnetic beads as carriers. The compatibility of EasySep magnetic beads
and on-chip 2D bead concentration was also evaluated. Magnetic beads chosen
were based on size and whether the bead had a biologically sample friendly
dextran surface coating. These two factors were chosen specifically to increase
the retention rate of target cells during the washing step. After examining the
functionality of the microelectromagnet to actuate magnetic beads, the binding
of the magnetic beads to target cells was evaluated to ensure high retention
rate of target cells during washing steps. The binding mechanism used in this
experiment was the FITC conjugate method. The binding mechanism included an
antibody-FITC conjugate, anti-FITC anti-dextran conjugate, and the dextran
coated magnetic
particles. The binding mechanism revealed that above
93% of the target cells could be captured by magnetic beads. This result
provides confidence that appropriate magnetic bead choice and proper binding
mechanism can be applied to the sparse biological sample detection application.
Another concern was the concentration of
magnetic beads required to run this experiment. The reason to consider this was
due to the limitation on the amount of liquid that can be input into the
microfluidics system. More magnetic beads require more liquid during the
re-suspending step, and hence impose an additional requirement on the system.
As a result, an experiment was designed to find the lowest concentration of
magnetic beads that could be used to capture and wash target cells. It was
shown that 5 μL of magnetic beads was sufficient to separate target cells at
1.3x102 cells/mL concentration. Based
on this result, the amount of liquid that will be processed by the system can
be determined. During the experiment, 5 μL of
magnetic beads required 20 μL of DI water for
the resuspension step.
After the device functionality was
verified and the magnetic beads were thoroughly tested, a comprehensive
experiment was conducted that integrated all the building blocks discussed so
far. By starting with low concentrations of target cells, the experiment
involved washing, on-chip magnetic concentration and detection. The target
cells were captured and washed in a tube using a ring-shaped permanent magnet.
The re-suspended sample was then introduced onto the EWD chip. Droplets
containing magnetic beads and target cells were dispensed and actuated onto the
integrated device. After bead concentration enhancement in the
microelectromagnet, a fluorescence microscope was used to detect the presence
of target cells. Based on the analysis of fluorescence signals from target
cells and background noise statistics, the detection limitation of the optical
detection method was found to be as low as one target cell per droplet. As
previously discussed the possibility of capturing target cells during capture
and washing steps is 93%, and thus the possibility of detecting a target cell
concentration of 1 CFU/mL is 93% using the protocol described herein. While
this is a theoretical detection limit, the experiment was only able to confirm
that a target cell concentration of 130 CFU/mL can be detected. At lower
concentrations, the experiment would be impractical to conduct.
8.
Acknowledgement
This
work was supported in part by the National Science Foundation under grant
NSF-CNS-11-35853.
Figure 1: Half-circular wire arch for 2-D magnetic
bead concentration. A: Similar to the previous structure, the wire is also used
as the basic device for magnetic field generation. B: After current is passed
through the wire, a magnetic field is also calculated 2µm
above the wire. C: There is clearly a peak in the field at the inner corner of
the structure’s turn [26].
Figure 2: Sparse sample
detection approach. Cell isolation, bead extraction and bead resuspension are
done off-chip. The resuspended bead sample is loaded onto the microfluidic chip
for cell detection.
Figure 3: Magnetic beads binding mechanism with
target cells.
Figure 4: Layout of the 2-D magnetic manipulation
chip. D: The 3D figure showing the device has both current wires and EWD
electrode. E: layout of the entire chip used to verify the device’s function.
F: An enlarged figure showing the magnetic concentration device.
Figure 5: Target cells and
noise cells.
Figure 6: Current wire
switching pattern for 2-D cell-bead concentration.
Figure 7: 2-D concentration
with fluorescently labeled magnetic particles.
Figure 8: EasySep magnetic
beads in 2D current-wire electrode.
Figure 9: Detection area
only contains one cell.
|
Number of Cells Attached to breads |
Number of cells Supernatant |
Survival Efficiency |
1 |
614 |
45 |
|
2 |
633 |
36 |
|
3 |
693 |
50 |
|
Average |
646.78 |
43.67 |
93.68% |
Table 1: Cell number in both washed sample and supernatant.